Ceramic lined Wearable Tube

Ceramic Lined Pipe, Ceramic Lined Pipes, Ceramic lined Wearable Tube

Technical performance parameters ceramic wear pipeline
Ceramic wear pipeline is our continuous improvement after years of study introduced new wear-resistant pipes , the main technical performance parameters have the following :

good wear resistance
Ceramic wear lining layer of the pipe due to the corundum ceramics (a-AL2O3), equivalent to 9.0 Mohs hardness up to HRC90 or more. So for metallurgy, electric power, mining, coal transportation and other industries grinding media have high wear resistance. Confirmed by the industrial operation : it is ten times the wear life of hardened steel or even several times.

running resistance
Due to the inner surface of the pipe ceramic wear smooth, and never rust , not like the convex surface of seamless steel helix exists. After internal surface roughness of the test unit and water resistance characteristics of the test , the inner surface smoothness better than any metal pipes, clearing a drag coefficient of 0.0193 , slightly lower than seamless . Therefore, the tube has a running resistance and other characteristics , can reduce operating costs.

corrosion-resistant , anti- fouling
Since the ceramic wear steel pipes ceramic layer (a-AL2O3), a neutral character. So with acid and seawater corrosion resistant , and also has anti-scaling and other characteristics.

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Ceramic Lining Pipe and Elbow

Ceramic Lining Pipe, Ceramic Lining Elbow, Ceramic Lined Pipe, Ceramic Lined Elbow

Ceramic Lining Pipe and Elbow have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface. Ceramics with very low friction factor at low impingement angles decreases the abrasion of materials maximally. Its low density makes it easy to carry and install. Furthermore, its diamond-like hardness, fine grain structure and superior mechanical strength are the unique features that make it a wide range of demanding applications, such as coal preparation, power generation, iron and steelmaking, cement, asphalt, dredging, mining and mineral processing, oil and gas drilling.

Metals have good ductility but poor resistance to abrasion – which means that abrasion prevention is required when metal pipes are used in high-temperature fluid catalyst service. On the other hand, ceramics possess great hardness and abrasion resistance, but they are brittle. Metal Ceramic double pipe is a hybrid pipe using metal as an outer pipe and a ceramic material for inner pipe segments, applied together to utilize the two materials’ advantages. Hence excellent wear-resistance and good corrosion resistance of the ceramics and high strength and toughness of metal can be well combined to get a comprehensive advantage of wear-resistance, corrosion-resistance and anti-scaling. They are suitable for applications in heavy wear working conditions.

Ceramics are among the hardest materials available and provide ultimate wear resistance in piping. In high wear applications, ceramic lined pipes have been demonstrated to be cost-effective by increasing service life and reducing maintenance costs. Sunny Steel supply ceramic lined abrasion resistant steel pipes to your custom dimensions and budget. Our ceramic linings are the highest quality materials available to ensure that we provide the most cost-effective solutions for our clients.

The Ceramic Tiles could protect Industrial Components against abrasion, impact wear and high temperature of above 1000celsius degree   Standard Flat Tiles of Square & Rectangular Shape having thickness of 6 to 50 mm, with or without central hole are available.

Materials: seamless mild steel pipe plus 95% alumina ceramics for liner

Designed pressure: >= 0.35Mpa
Normal operation velocity: 20-35m/s
Normal operation temperature: -50-800
Running medium: mixture of air and powder
Size of the pipe: the inner diameter is between 1 to 120 or even lager

Industries Served:
Power Industry (Coal fired & Biomass)
Coal Mine and Preparation Plants
Cement & Asphalt Processing
Pulp & Paper Mills
Water & Waste Water Treatment
Mineral Processing
Steel Industry

Ceramic Lined Pipe and Pipe Components

Abrasion resistant ceramic lined pipe from a single spool piece to complete piping systems. We specialize in ceramic restriction orifice plates and flow conditioning assemblies to tame the most demanding flow applications.

Ceramic-lined pipe and fittings are designed to outlast linings such as glass, rubber, basalt, hard-facings, and coatings that are commonly used to extend the life of piping systems. All pipe and fittings feature extremely wear resistant ceramics that are also exceptionally corrosion-resistant.

Ceramic Lined Composite Steel Pipe

Ceramic Lined Composite Steel Pipe, Ceramic Lined Pipe, Composite Steel Pipe

Ceramic lined composite steel pipe is made through self-propagating high-temperature synthesis (SHS) technique. The pipe consists of three layers: smooth ceramic lining (compact corundum), ceramic and metal transition layer and the outer seamless steel pipe. The combination of high rigidity of ceramic and high elasticity of steel gives the pipe unmatchable features as an abrasion resistant, heat resistant and corrosion resistant material for use in the fields of power generation, metallurgy, mining, and chemical industry etc.. It has many advantages over steel pipes, cast stone pipes, and steel-plastic compound pipes.

Features:

High abrasion resistant: Vickers hardness of the corundum lining is HV1100 to1500, as high as that of tungsten-cobalt hard alloys, and the abrasion resistance is 20 times as carbon steel pipes. Its rigidity is the highest among all oxides.

Corrosion resistant: Corundum is a neutral material, and is acid-proof and fouling -free.

Heat resistant: The pipe can work under circumstances of -50 to 800 degrees Celsius.
Convenient installation: It is much lighter than any other types of composite pipes, and can be welded or connected through flanges.
Cost effective: Ceramic-lined composite steel pipe can take the place of expensive stainless steel, titanium, nickel, cast stone or alloy pipes. Extended service life can also reduce maintenance cost.

Specifications: 

• Pipe diameters: 50 to 630mm
• Elbow angle: 22.5, 45, 60, 90, 120, 135, 150 degrees, etc.
• Three way pipes: Y shaped, Y lateral and other special shapes
• Four way pipes: straight cross, reducing cross.
• Ceramic lining thickness (including transition layer): 3 to 8mm
• Ex-works length: less than or equal to 3m. Customized maximum length can be achieved by welding.

Technical performance parameters Ceramic Lined Composite Steel Pipe
Ceramic Lined Composite Steel Pipe is our continuous improvement after years of study introduced new wear-resistant pipes , the main technical performance parameters have the following:

Good wear resistance
Ceramic wear lining layer of the pipe due to the corundum ceramics (a-AL2O3), equivalent to 9.0 Mohs hardness up to HRC90 or more. So for metallurgy, electric power , mining, coal transportation and other industries grinding media have high wear resistance. Confirmed by the industrial operation : it is ten times the wear life of hardened steel or even several times .

Run a small resistance
Due to the inner surface of the pipe ceramic wear smooth, and never rust , not like the convex surface of seamless steel helix exists. After internal surface roughness of the test unit and water resistance characteristics of the test , the inner surface smoothness better than any metal pipes, clearing a drag coefficient of 0.0193 , slightly lower than seamless . Therefore, the tube has a running resistance and other characteristics , can reduce operating costs.

Corrosion-resistant, anti-fouling
Since the ceramic wear steel pipes ceramic layer (a-AL2O3), a neutral character. So with acid and seawater corrosion resistant , and also has anti-scaling and other characteristics.

We can also provide products of other customized sizes at your demand.

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Alumina ceramic lined pipes

Alumina ceramic lined pipes, Alumina ceramic lining pipes, Alumina ceramic components pipes

Alumina ceramic lined pipe have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface. Ceramics with very low friction factor at low impingement angles decreases the abrasion of materials maximally.

Its low density makes it easy to carry and install. Furthermore, its diamond-like hardness, fine grain structure and superior mechanical strength are the unique features that make it a wide range of demanding applications, such as coal preparation, power generation, iron and steel making, cement, asphalt, dredging, mining and mineral processing, oil and gas drilling.

The Ceramic Tiles could protect Industrial Components against abrasion, impact wear and high temperature of above 1000C. Standard Flat Tiles of Square & Rectangular Shape having thickness of 6 to 50 mm, with or without central hole are available.

• Materials: seamless mild steel pipe plus 95% alumina ceramics for liner
• Designed pressure: >= 0.35Mpa
• Normal operation velocity: 20-35m/s
• Normal operation temperature: -50-350
• Running medium: mixture of air and powder

Size of the pipe: the inner diameter is between 1 to 120 or even lager

Alumina ceramic abrasive lined pipe

Alumina ceramic abrasive lined pipe, Alumina ceramic lined pipes, Alumina ceramic lining pipes, Alumina ceramic components pipes

SHS (Self-propagating High-temperature Synthetic process) ceramic lined steel pipe and elbow create a new generation of abrasion and corrosion resistant engineering pipeline. The composite steel pipe is composed of three layers: ceramic, intermediate, and steel layers. The ceramic layer is formed by molten alumina at a temperature above 2500 degree. The molten alumina produced from the reaction Fe2O3+2Al=2Fe+Al2O3 spreads on the inside wall of the steel pipe under the influence of a centrifugal force, then solidifies, so the ceramic layer has high density and smooth surface and bonds to the steel pipe.

 

Abrasion resistant ceramic lined pipe

Ceramic Lined Pipe, Abrasion resistant ceramic lined pipe, Abrasion resistant pipe

Ceramic Lined Pipe, Ceramic Lined Elbows and Bends, Ceramic Tile Lined Pipes and Elbows , Bimetal Clad Pipe, Concrete Pump Pipe, Concrete Pump Boom Elbow, Honed Tubes for Hydraulic, Hard Chrome Plated Bars, Hydraulic Cylinder
SHS (Self-propagating High-temperature Synthetic process) ceramic lined steel pipe and elbow create a new generation of abrasion and corrosion resistant engineering pipeline.

The Manufacturing Process of Pipe and Elbow: 
SHS (Self-propagating High-temperature Synthetic process) ceramic lined steel pipe and elbow create a new generation of abrasion and corrosion resistant engineering pipeline.The composite steel pipe is composed of three layers: ceramic, intermediate, and steel layers. The ceramic layer is formed by molten alumina at a temperature above 2500 degree. The molten alumina produced from the reaction Fe2O3+2Al=2Fe+Al2O3 spreads on the inside wall of the steel pipe under the influence of a centrifugal force, then solidifies, so the ceramic layer has high density and smooth surface and bonds to the steel pipe.
Abrasion Resistant Ceramic Lined Pipes have been uniformly produced by a thermite reaction induced under the influence of a centrifugal force (Centrifugal Thermite Process) without any high-temperature furnace facilities. The characteristic feature of the present process for forming uniform ceramic layers is in its reaction propagation as well as the reaction heat and centrifugal force. It is very important in improving the quality of the ceramic lined pipes to find the proper conditions of the reactant and centrifugal force; the former mainly determines the produced ceramic layer quality and the latter the achievement of layer separation and the mechanical properties of the pipes.

Ceramic lined tube has great resistance against corrosion, abrasion and thermal shock. Features and Advantages:
1). High Abrasion Resistant: Vickers hardness of the corundum lining is HV1100 to1500, as high as that of tungsten-cobalt hard alloys, and the abrasion resistance is 20 times as carbon steel pipes. The composite ceramic lined steel elbow was used in a mining plant for about fifty thousands hours. The general service life of common steel elbow is about 700 hours.
2). Corrosion Resistant: Corundum is a neutral material, and is acid-proof and fouling -free.
3). Heat Resistant: Ceramic lined composite steel pipe can work under circumstances of -50 to 800 Celsius degree .
4). Lower Weight and Convenient Installation: The ceramic lined steel pipes are lighter than alloy pipes, cast iron pipes, and cast stone pipes and can be welded or connected through flanges, which reduces the expense of transportation and makes the pipes easier to install. For the pipes with the same sizes, types and length, the weight of ceramic pipe is about 1/2 of the wearable cast alloy steel pipe’s, while the cost has reduced 10%~20% per meter. The weight of ceramic lined steel pipe is about 1/3 of the cast stone bent pipe’s, 1/2 of the cast stone straight pipe’s.
5). Lower Cost: Ceramic lined pipes can take place of expensive stainless steel, titanium, nickel, cast stone or alloy pipes. Extended service life can also reduce maintenance cost.

Specifications: 
Tube diameters:50 to 1020mm<

Elbow angle: 22.5, 45, 60, 90, 120, 135, 150 degrees, etc.

Three way pipes: Y shaped, Y lateral and other special shapes

Four way pipes: straight cross, reducing cross.

Ceramic lining thickness (including transition layer): 3 to 8mm